MoistTech developed the IR-3000 online NIR sensor for instant, non-contact measurement of many products and raw materials in the harshest manufacturing environments. Continually monitoring and controlling moisture levels allows operating personnel to confidently make immediate process adjustments based on real-time measurements.
With experience in over 5,000 applications globally and thousands of equipment installs, MoistTech represents the Diamond standard in robust, reliable and dependable technology for harsh environment process measurement and precise product control.
Production efficiency improvements due to accurate realtime measurements provide both energy savings and potential increased productivity with lower material losses.
INSTALLATION LOCATIONS
The sensors can be installed using the bracket on the back/top of the sensor 4”-16” (inches) from the product. The MoistTech sensor has many options for installation including:
MANAGEMENT SOFTWARE
MoistTech has designed a suite of high-tech Windows™ programs to provide user-friendly interfaces for configuration, data logging, and monitoring of diagnostics. With this you can perform calibrations, define gauge and measurement parameters, and set-up and configure up to 50 different product codes. The MoistTech Software package is easy to use and compatible with any PC platform.
KEY BENEFITS
DISPLAY OPTIONS
In addition to the MoistTech management software, MoistTech offers several read-out options to display and/or adjust the measurement outputs.
STANDARD FEATURES INCLUDE
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OPTIONS & ACCESSORIES
In addition to the Display Options listed, MoistTech offers many installation options & accessories:
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| Measured NIR Constituents: | 1, 2 or 3 Moisture Ranges:
Min 0.01%, Max 97% |
| Moisture Ranges: | 0-0.1%, 0-100% PPM Ranges Subject to Application |
| Accuracy (subject to application): | ±0.01% |
| Repeatability: | ±0.01% |
| Optical Measurement Distance: | 4-16 in (10-40 cm) |
| Sampling Size: | Approximately 1.5-in (3.7 cm) diameter on sample |
| Calibration Codes: | 50 Standard |
| Weight: | 16 lbs (7Kg) |
| Enclosure: | Cast Aluminum, IP65 (NEMA 4) |
| Dimensions: | 12.1 in x 7.1 in x 6.4 in (31 cm x 18 cm x 16 cm) |
| Power: | 80-260 VAC (50/60 HZ), Optional 24VDC |
| Operating Temperature: | 0-130°F (0-55°C)
Vortec Cooling (High Temp): Max 170°F (85°C) Internal block heater (low operating temps) Stainless Steel IP67: Max 200F (93°C) |
| Calibration: | Factory Pre-Calibrated, PC Calibration software included, Routine re-calibration is not required |
| Ambient Light Sensitivity: | None |
| Sensor Input/Outputs: | Three self-powered isolated 4-20mA outputs, RS-232/485, Ethernet TCP/IP |
| Optional interfaces: | Profibus, Profinet, DeviceNet, Ethernet IP |
NEAR INFRARED (NIR) TECHNOLOGY
All molecular bonds absorb specific wavelengths of light. Hydrogen bonds including O-H (water); C-H (hydrocarbon) and N-H (ammonia) all absorb strongly in the NIR spectral region. The amount of NIR energy reflected at a given wavelength is inversely proportional to the quantity of absorbing molecules in a product.
The NIR technique is a non-destructive, noncontacting measurement. MoistTech’s sensor utilizes multiple wavelengths of NIR light, projected onto the product at a very high repetition rate. The reflected light is then measured using a digitally enhanced detection system and thousands of data points are sampled every second.
In addition to measuring moisture the IR-3000 may be used to measure, display and control coating weight, sheet and film thickness, oil, protein and other elements that absorb NIR.
