Home page / Product Families / Material characterization instruments / FR / MR Reactor Systems
Flow Reactor (FR) Series for Catalyst Screening
Succeeding the Micromeritics Microactivity Effi, this series of Micromeritics Flow Reactors (FR) features highly advanced modular laboratory screening units for measuring the activity and selectivity of catalysts. The Micromeritics FR-50, FR-100 and FR-200 have been developed to help save time and resources during catalyst development and screening.
Each model accommodates a wide variety of reactions including but not limited to hydrocracking, hydrotreating, isomerization, hydrogenation, hydrodesulphurization (HDS), oxidation, hydrodenitrogenation (HDN), reforming (aromatization), GTL (Fischer-Tropsch), and steam reforming. These benchtop reactors are also ideal for research studies on topics such as biofuels, methane activation or sustainable reactions.
Key Features
Multi Reactor (MR)
Fully automated and computer-controlled catalyst evaluation units
The Micromeritics Multi Reactor series features highly productive evaluation units for the laboratory that enable scientists to comprehensively measure the activity and selectivity of catalysts for screening and kinetic studies.
The MR series configurations include 4 or 8 independent, parallel catalyst lab reactors that are fully automated, and computer controlled. MR models with additional reactors are available on request.
The series’ versatility allows determining optimal experimental conditions and detecting operational challenges. Furthermore, it allows the comparison of catalysts under the same reaction conditions.
Due to the series’ precise temperature-control and feeding system, reaction and regeneration can be carried in-situ and at consecutives stages.
Key Features
Flow Reactor FR-50 | Flow Reactor FR-100 | Flow Reactor FR-200 | ||||
STANDARD | OPTIONAL | STANDARD | OPTIONAL | STANDARD | OPTIONAL | |
Number of Reactors | 1 | - | 1 | - | 2 | - |
HP L/G Separator (L1) | - | 1 | INCLUDED | 2 | 1 (2 in Parallel Conf.) | 2 |
HP L/L/G Separator (L2, i.e. FT) | - | - | - | 1 | - | 2 |
Temperature | Max. 1100 ºC Quartz Reactor | Max. 1100 ℃ with Special Alloys | Max. 800 ℃ with SS316 Reactor | Max. 1100 ℃ with Special Alloys | Max. 800 ℃ with SS316 Reactor | Max. 1100℃
with Special Alloys |
Pressure | Atmospheric | Max. 100 Bar | Max. 100 Bar | Max. 200 Bar | Max. 100 Bar | Max. 200 Bar |
Gas Feed | 2MFC | Up to 4 MFC | 3 MFC | Up to 6 MFC | 3-4 MFC | Up to 6 MFC |
Liquid Feed | - | 1 HPLC Pump | - | Up to 2 HPLC pump (or Syringe) | - | Up to 2 HPLC pump (or Syringe) |
Heated Liquid Feed and Pump Head | - | 1 | - | 2 | - | 2 |
Scale | - | 1 | - | 2 | - | 2 |
Mass Flow Meter in Gas Outlet | - | 1 | - | 2 | - | 2 |
Reactor Bypass Valve | Manual | Automatic | Automatic | N/A | Automatic | N/A |
L/G Separator Bypass Valve | - | - | - | OPTIONAL | - | Only Optional in Duo Conf. |
Fel/Le Up/Down Flow Selection Valve |
- | - | - | OPTIONAL | - | Only Optional in Duo Conf. |
Reactor Size | 10.0mm ID | Smaler (7.9mm and 5.1 mm ID) | 9.1mm ID | Smaler and Bigger (5.1, 7.9, 13.1, 17.5 and 23.8mm ID) | 9.1mm ID | Smaler and Bigger 5.1, 7.9, 13.1 and 17.5) |
Quartz Reactor | - | OPTIONAL | - | OPTIONAL | - | OPTIONAL |
Special Alloy | - | OPTIONAL | - | OPTIONAL | - | OPTIONAL |
Wax Trap | - | - | - | 1 | - | 2 |
Fluidized Bed Reactor | - | - | - | 1 | - | 1 |
Liquid Multisampler | - | - | - | 2 | - | 2 |
Fully Automated and Controlled Catalyst Screening Units for the Laboratory
With its highly advanced modular laboratory screening models Micromeritics Flow Reactors (FR) 50, FR 100, and FR 200 a wide variety of reactions can be accommodated including but not limited to hydrocracking, hydrotreating, isomerization, hydrogenation, hydrodesulphurization (HDS), oxidation, hydrodenitrogenation (HDN), reforming (aromatization), GTL (Fischer-Tropsch), and steam reforming. These benchtop reactors are also ideal for research studies on topics such as biofuels, methane activation, and sustainable reactions and bring commercially relevant conditions for catalyst research into the lab.
The FR series’ compact design saves valuable lab space and can be optionally installed within a fume hood. Highly accurate and reliable reaction studies are ensured by embedded temperature and pressure control sensors along with automated routines that can be easily customized for a variety of applications. The powerful, safe, and flexible platform for bench-scale reactors has been built with the future in mind and includes options to interface with LC, GC, FTIR and MS systems; and expansion options for additional gas and liquid feeds, or a Liquid Liquid Gas (LLG) separator.
Configurable Activity and Selectivity Testing in a Small Footprint
Key Features:
With regard to measuring catalytic activity and selectivity, catalyst screening, study of operation conditions, reaction kinetic and reaction-regeneration cycles, the Micromeritics FR series features three models:
Fischer-Tropsch synthesis
Liquid fuels and other chemical products can be produced from syngas via the well-known and catalytic chemical process called Fischer-Tropsch (FT) synthesis.
2n H2+CO = -(CH2-)–n+H2O
Ammonia Synthesis / Decomposition
The Haber-Bosch process is an artificial nitrogen fixation process and is the main industrial procedure for the production of ammonia today.
N2(g)+3H2(g) = 2NH3
Methanol Synthesis
One route to produce methanol is characterized by the addition of carbon dioxid to hydrogen.
CO2+3H2 = CH3OH+H2O
Reforming
Steam methane reforming (SMR) is a process in which natural gas is heated with steam to produce a mixture of carbon monoxide and hydrogen used in organic synthesis.
CH4+H2O = CO+3H2
Sabatier process
The Sabatier Process produces methane and water from a reaction of hydrogen with carbon dioxide at elevated temperatures.
CO2+4H2 = CH4+2H2O
Hydrogenation & Dehydrogenation
Hydrogenation is a chemical reaction between hydrogen and another compound, usually in the presence of a catalyst.